Ceiling Section Making Machine

Ceiling Section Making Machine is a continuous forming operation in which a long stripe of sheet metal is passed through sets of roll tools mount on following stands, each set performing only an incremental part of the forming, until the preferred cross-section profile is obtained. Roll forming machine is perfect for manufacturing Different kind of profile like (Partition Beam Roll Forming Machine,Ceiling T-bar Roll Forming Machine,Decorative Sheet Machine for Wall Panel,Grid Ceiling Profile Roll Forming Machine,Ceiling Panel Roll Forming Machine, Suspended Ceiling clip and much more ) with long lengths and in large quantity.

Ceiling Section Roll Forming Machine may have compensation over extrusions of a similar profiles. Roll forming machine parts may be much lighter, with thinner walls possible than in the extrusion forming process, and stronger, having been work hardened in a cold state

Roll former have the ability to manufacture a wide range any type of sheet or profile. roll former are held to the same standards as our other product lines and are equipped with high quality controls. With an average of 8-10 miters per minute, roll formers can drastically increase your production. Roll former has always excelled with its design form single machine customer form it 4 profiles differently. We are using a very advancing technology in that our specialty of one machine we are providing a machine in first time in India from that machine u can take out six profiles at one Roll Forming Machine and that is our specialty.

  • D coiler 2 ton cap.
  • Entry Gate with
  • Roll Forming Line with 12 stations, 1 Gear Boxes & 10 H.P. electrical.
  • Control Panel semi auto
  • Cutting Unit (Hydro.)

Technical Specifications

  • Maximum sheet width that can be formed : 1550mm
  • Maximum sheet thickness in CRCA Strips that can be formed : 1 mm
  • Horizontal distance between shafts : 400mm
  • Number of forming stations : 12 nos
  • Vertical station : 11 nos
  • Total HP for Line : 13
  • Speed of the machine : 7 mt./minute
  • Size of machine : 6500 x 1100 x 1100 mm

Mandrel Uncoiler

  • Coil weight : 2 MT Max
  • Coil width : 1200 MM
  • Coil bore : 450 MM min, 510 MM max dia.
  • Mandrel movement : Manually adjusted
  • Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 60mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system and chain. The main drive will be provided by means of 10 HP motor

Tooling

One set of Tooling with EN grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit (Hydro)

Hydraulically operated power pack along with cutting die with 3 HP electrical.

  • Motor-ABB
  • Gear box - Elecon
  • Bearing - SKF