Gypsum Channel Roll Forming Machine

Gypsum Channel Roll Forming Machine can roll form different type of Profile of Gypsum Board Profile without changing Roll Tolls. The thickness of Profile, height and width are adjustable and fully controlled by the computerized control Panel. All you need is just key in sizes and press the control button and then machine will automatically adjust the rollers according to your requirement. The time during adjusting roll Tools is around 2 minutes without changing and rollers. After roll formed by this Gypsum Board roll forming machine, the surface will be very smooth without any scratch. So, that is a spatiality of Gypsum Channel roll forming machine.

Gypsum Channel Roll Forming Machine Specification

A) De coiler 1 ton cap.

B) Entry Gate with

C) Roll Forming Line with 8 stations, 1 Gear Boxes & 5 H.P. electrical.

D) Control Panel semi auto

E) Cutting Unit

TECHNICAL SPECIFICATIONS :- ( Plate body) (5 Profiles )

(ceiling , perimeter ,Inter , Angle , Retaining )

Maximum sheet width that can be formed : 650 mm

Maximum sheet thickness in G I Strips that can be formed : 0.8 mm

Horizontal distance between shafts : 190 mm

Number of forming stations : 8 nos.

Vertical station - : 4 nos.

Total HP for Line : 5 (ABB)

Speed of the machine : 5 mt/minute

Size of machine : 2000 x 1200 x 1100 mm

MANDREL UNCOILER

Coil weight : 1 MT Max

Coil width : 800 MM

Coil bore : 450 MM min, 510 MM max dia.

Mandrel movement : Manually adjusted

Back Tension : Manually adjusted

Description of the Roll Forming Machine. (5 Profiles )

Entry Gate
Entry gate will be provided for movement of sheet to roll former.

Main Base
The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 55 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 5 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, profile machining and inspection with final template for above.

Cutting Unit

Hydro press (with dais 6 Pieces. )

GEAR BOX ELECON

Motor ABB

Bearing SKF