Pop Channel Roll Forming Machine

Pop Channel Roll Forming Machine production Ceiling and dry wall system profiles come in semi auto and fully auto models which can produce many types of thin gauge cold formed steel, Ceiling Channel, Gypsum Board, Suspended Ceiling Channel, Steel Stud Drywall Framing System, C channel, furring channel, steel roof batten. Drywall Stud showed as following are widely used in the light gauge steel building frame industry. The design gives a fire proof and easily erected system for partitioning and various other uses. The component parts of the system are ideal for Dry wall partition and ceiling suspension in commercial and residential application. Drywall Stud roll forming machine is designed for manufacturing high quality studs and tracks in various sizes with our patent technology.

  • De coiler 2 ton cap.
  • Entry Gate with
  • Roll Forming Line with 9 station , 1 Gear Boxes & 5 H.P. electrical.
  • Control Panel semi auto
  • Cutting Unit

Technical Specifications: (Plate body)

  • Maximum sheet width that can be formed : 600 mm
  • Maximum sheet thickness in G I Strips that can be formed : 1 mm
  • Vertical distance between shafts : 100 mm
  • Horizontal distance between shafts : 190 mm
  • Number of forming stations : 9 nos.
  • Vertical station : 7 nos.
  • Total HP for Line : 5 (ABB)
  • Speed of the machine : 4mt/minute
  • Size of machine : 1600 x 800 x 1100 mm

Mandrel Uncoiler

  • Coil weight : 2 MT Max
  • Coil width : 600 MM
  • Coil bore : 450 MM min, 510 MM max dia.
  • Mandrel movement : Manually adjusted
  • Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 50 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 3 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, bore grinding, profile machining and inspection with final template for above.

Cutting Unit

Hydro press (with dais 4 set )

  • GEAR BOX ELECON
  • Motor ABB
  • Bearing -SKF