One of the most common building and construction materials is the steel stud and track. The machine that is used to form these steel studs and track is the “Stud Roll Forming Machine“. The common configuration includes advanced features such as automatic material thickness (gauge) control and material handling systems. The Stud Roll Forming Machine is an integral part of the success of any stud supplier and is often the heart of the operation. In our service, we support the equipments and profiles that customers really need and including our most sincere recommends.

• De coiler 2 ton cap.
• Entry Gate with
• Roll Forming Line with 9 station , 1 Gear Boxes & 5 H.P. electrical.
• Control Panel semi auto
• Cutting Unit

Technical Specifications: (Plate body)

• Maximum sheet width that can be formed : 600 mm
• Maximum sheet thickness in G I Strips that can be formed : 1 mm
• Vertical distance between shafts : 100 mm
• Horizontal distance between shafts : 190 mm
• Number of forming stations: 9 nos.
• Vertical station: 7 nos.
• Total HP for Line : 5 (ABB)
• Speed of the machine : 4mt/minute
• Size of machine : 1600 x 800 x 1100 mm

Mandrel Uncoiler

• Coil weight : 2 MT Max
• Coil width : 600 MM
• Coil bore : 450 MM min, 510 MM max dia.
• Mandrel movement : Manually adjusted
• Back Tension : Manually adjusted

Entry Gate

Entry gate will be provided for movement of sheet to roll former.

Main Base

The main base is MS fabricated structure and adequately ribbed to minimize the distortion. It is accurately machined on top and bottom surfaces the threaded holes are made on the bed for positioning the stands.

Mill stands (Station)

The stands are mounted on the bed of the machine the line alignment can be easily done due to guide ways arranged on the bed of the machine. Each forming head consists of a fixed housing and sliding type out board housing. The mill stands will be arranged to locate shafts mounted on taper bearings. For the top shafts the bearings are housed in the cartridge type bearing blocks. The bottom shaft bearings are located in the bored machined in the housings. The bottom arbors are fixed in position whereas the top arbors along with cartridge blocks could be raised or lowered in vertical guides machined in housings.

Roll shafts

The roll shafts dia. 50 mm will be manufactured from quality steel and will be keyed to locate tooling.

Drive

The drive to the roll former will be by means of a gear box system. The main drive will be provided by means of 3 HP motor

Tooling

One set of Tooling with EN31 grade will be from imported material suitable for your machine as standard supply. The same is involved in operations like rough machining, keyway, rough profiling, bore grinding, profile machining and inspection with final template for above.

Cutting Unit

Hydro press (with dais 4 set )

• GEAR BOX – ELECON
• Motor – ABB
• Bearing -SKF